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What materials are conveyor belts made of?
Conveyor belts typically consist of rubber/PVC covers over fabric plies of polyester, nylon, cotton or steel cords.
Belts can be spliced using mechanical fasteners, lacing, vulcanizing or cold bonding adhesives.
Key factors are capacity, speed, temperature, troughing, pulley sizes, abrasion resistance needed.
Proper belt tension is crucial and adjusted using take-up devices like screw take-ups or gravity take-ups.
Common causes are overloading, belt misalignment, excessive slippage, abrasive materials, and oil/chemical damage.
Belt tracking is adjusted via crown pulleys, belt cleaners, training idlers, and take-up adjustment.
Belts should be regularly inspected for wear, damage, and internal deterioration. Testing includes tension and adhesion tests.
Temperature, troughing, abrasiveness, capacity, speed, pulley diameter, and belt tension are key considerations.
Why proactive belt maintenance important?
Proper maintenance improves belt life, prevents downtime, and reduces risks of failure and unsafe conditions.